HPC Coating

Live Hot Pipe Coatings

  • Before

  • After

  • 865 F

  • 98.42 F

  • 374 F

  • 147.2 F

  • 230 F

  • 116 F

  • 278.6 F

  • 100.4 F

TAP TO CALL +818 696 3786

Hot Pipe Coating Advantages

  • Replaces conventional jacket insulation
  • Eliminates Corrosion Under Insulation
  • No shutdown required, applied on hot/ambient surfaces
  • Superior insulation
  • Reduces energy consumption
  • Singe Component – Waterborne – non flammable
  • Easy to inspect and repair
  • Personnel protection

Case Studies

Northern Natural Gas – Water Bath Heater – USA

CUI Protection, Insulation and Personnel Protection

Nucor Steel - Furnaces, USA

Estimated Savings $44,379,976 per year
Estimated BTU Savings 219,137,000 per hour

  • HPC skin temp. @ 12mm

  • Metal temp. under HPC

  • Original metal temp.
    500°F (260°C)

    Original metal temp.
    500°F

  • HPC skin temp.
    315°F (157°C)

    HPC skin temp.
    315°F

  • Metal temp. under HPC
    838°F (448°C)

    Metal temp. under HPC
    838°F

Pemex Offshore Crude Piping - Mexico

Offshore Insulative Coating System

  • Original metal temp.
    273.2°F (134°C)

  • HPC skin temp.
    120.6°F (49.2°C)

Pemex Offshore Compressor - Mexico

Personnel Protection, Equipment Protection

  • Original metal temp.
    302°F (150°C)

  • HPC skin temp.
    117°F (47°C)

Lab Testing

ASTM C177
Thermal Conductivity – 0.056 W/mK
University of KU Leuven Germany – Thermal Conductivity Testing

Mean temprature °C

Thermal conductivity W/(m.K.)
-10 0.059
0 0.060
10 0.061
20 0.062
30 0.063
50 0.066
100 0.071
200 0.083
300 0.094
400 0.106
500 0.116
ASTM B117
Salt Fog Spray Test – 15,000 Hours – NO RUST

HPC + SP Seal Coat HT
Overall the panels show excellent corrosion resistance, no sign of rust coming from under coating except bottom of edge of panels since the edges were not coated or taped off.

HPC Removal | Inspection | Re-Application
TAP TO CALL +818 696 3786

  • Before

  • After

  • 865 F

  • 98.42 F

  • 374 F

  • 147.2 F

  • 230 F

  • 116 F

  • 278.6 F

  • 100.4 F

Certifications
Made in USA

Technical Data

Description

HPC uses a special acrylic resin blend with non-conductive ceramic compounds to control heat transfer on surface up to 900F (482C). It is water-borne, non-flammable, non-toxic, and extremely lightweight in appearance.

Application

HPC can be applied to metal, concrete, wood and other substrates. HPC can be applied directly to hot surfaces using a texture sprayer. If applied outdoors, HPC requires a top coat of Super Therm or Rust Grip.

Physical Data
  • Solids: By weight: 50.49% / By volume: 73.00%
  • Dry time: 10-30 min, between 200-300F, or until steaming action has finished
  • Weight: 5.0 lbs per gallon
  • Vehicle: Urethane / Acrylic Blend
  • Shelf Life: 1 year if unopened under appropriate storage conditions
  • Lead and chromate free
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Loss Prevention and Safety
Available - Non Destructive Inspection Portal
Easy to Mix, Non Flammable, Water Based
Applied directly to hot surfaces without the need for shutdowns
Global Cost of Corrosion
  • Global estimated annual destruction responsible from corrosion equals $2.5 trillion
  • 15% - 35% ($375-875 Billion) could be saved by developing and implementing a multi step corrosion plan
  • $10+ Billion is spent annually to remediate petrochemical and petroleum refinery equipment

Lab Testing

ASTM C177
Thermal Conductivity – 0.056 W/mK
University of KU Leuven Germany – Thermal Conductivity Testing

Mean temprature °C

Thermal conductivity W/(m.K.)
-10 0.059
0 0.060
10 0.061
20 0.062
30 0.063
50 0.066
100 0.071
200 0.083
300 0.094
400 0.106
500 0.116
ASTM B117
Salt Fog Spray Test – 15,000 Hours – NO RUST

HPC + SP Seal Coat HT
Overall the panels show excellent corrosion resistance, no sign of rust coming from under coating except bottom of edge of panels since the edges were not coated or taped off.

Application Equipment Options

GRACO TexSpray GTX 2000EX
Air-Powered Texture Sprayer ($3,499)
GRACO Professional Drywall
Hopper Gun ($199.00)


Live Hot Pipe Coatings: The Benefits of HPC® Coating for
High-Temperature Insulation

Are you in need of high-temperature insulation that surpasses conventional insulation methods?Look no further than HPC® Coating – the ceramic-based, water-borne insulating coating designed to insulate in high-temperature situations. Our product is a game-changer, offering superior heat protection compared to traditional "wrap" insulation materials.

Instead of simply slowing down the loss of heat, HPC® Coating creates a barrier that catches and holds heat on the surface of the unit, such as pipes, furnaces, or boilers. Read on to learn more about the benefits of HPC® Coating and why it's the top choice for high-temperature insulation.

When it comes to high-temperature insulation, traditional "wrap" insulation materials are no longer the most efficient or effective option available.

HPC® Coatingis a ceramic-based, water- borne insulating coating that revolutionizes the way we approach high-temperature insulation.

The eight ceramic compounds in our product create a barrier to catch and hold heat on the surface of the unit, providing superior heat protection compared to traditional insulation methods. Whether you're looking to insulate pipes, furnaces, or boilers, HPC® Coating is the answer to your high-temperature insulation needs.


Hot Pipe Coating Test

To demonstrate the remarkable properties of HPC® Coating, we conducted a test on a heating pipe. We painted a section of the pipe with our ceramic coating to compare it with traditional insulation materials. During the application, the footage showed the pipe reducing from 232°C(450°F) to 35°C (95°F). This impressive performance is due to the eight ceramic compounds that create a barrier to catch and hold heat on the surface of the unit.
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In contrast to wraps that use air as the insulation component, the ceramic compounds in HPC®
Coating resist absorbing heat trying to come off the surface to escape. This traps and holds the
heat onto the surface for more effective insulation performance.


Benefits of HPC® Coating

Easy to ApplyOne of the primary benefits of HPC® Coating is how easy it is to apply. The coating can be applied directly to hot pipes while operating, making the process convenient and efficient. You can use a hopper gun or Graco GTX 2000EX Texture Sprayer to spray the coating onto the surface. It's best to apply thin coats first, and after the surface reduces the heat level, thicker coats can be added.

Increased InsulationAdditional coats of HPC® Coating immediately reduce surface temperature and loss of heat.With one inch over a 478°C (900°F) pipe, someone can touch the surface below 60°C (140°F).The ceramic compounds in the coating create a barrier that catches and holds heat on the surface, providing better insulation than traditional wraps that only slow down the loss of heat.

Long-Lasting

HPC® Coatingis designed to be durable and long-lasting. Unlike traditional wraps that can degrade over time, our coating does not absorb humidity or lose insulation value with an overcoat of Super Therm®. This means that you can rely on the coating to protect your equipment and provide insulation for years to come.

SafeSafety is always a top priority when it comes to industrial coatings. HPC® Coating is non-flammable and non-toxic, making it safe to use in a variety of settings. You can rest assured that the coating will not pose a risk to your employees or equipment.

Coverage

HPC® Coating can be sprayed to fit over any configuration or shape. This makes it an ideal solution for a wide range of applications, from pipes and furnaces to boilers and more. The coating provides complete coverage, ensuring that every inch of the surface is protected and insulated.


Conclusion

HPC® Coating is a ceramic-based, water-borne insulating coating designed to provide high-temperature insulation in industrial settings. Unlike traditional wraps, our coating creates a barrier to catch and hold heat on the surface, providing more effective insulation. The coating is easy to apply, provides increased insulation, is long-lasting, safe, and offers complete coverage.

Contact us today to learn more about how HPC® Coating can protect your equipment and improve your industrial processes.





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Letters of Recommendation

"The first job, concerning the thermal insulation of a series of steam piping manifolds on board the ship was carried by means of the products named HPC and Super Therm. The job was performed by Saipem’s crewmen, after a few hours of training by your supervisor. I am glad to report that the people on board are very satisfied with the result, that has been achieved in a very short time compared to conventional system based on rockwool and aluminum sheets."

Saipem – Italy – Marcello Vairetti

"Additionally, we used 3mm of Hot Pipe Coating to reduce the surface temperature of the hot pipes running throughout the engine room. Hot Pipe Coating have done exactly what you promised, and continue to perform under extreme marine environments."

Mubarak Marine – UAE – Technical Department

Project Pictures

Satisfied Clients

volta coatings
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