Hot Pipe Coating
Insulation Paint for Metal
Stop Heat Loss & Corrosion Under Insulation
Before
After
865 F
98.42 F
374 F
147.2 F
230 F
116 F
278.6 F
100.4 F
Hot Pipe Coating Advantages
- Replaces conventional jacket insulation
- Eliminates Corrosion Under Insulation
- No shutdown required, applied on hot/ambient surfaces
- Superior insulation
- Reduces energy consumption
- Singe Component – Waterborne – non flammable
- Easy to inspect and repair
- Personnel protection
Hot Pipe Coating Advantages
- Replaces conventional jacket insulation
- Eliminates Corrosion Under Insulation
- No shutdown required, applied on hot/ambient surfaces
- Superior insulation
- Reduces energy consumption
- Singe Component – Waterborne – non flammable
- Easy to inspect and repair
- Personnel protection
Case Studies
Case Studies
Northern Natural Gas – Water Bath Heater – USA
CUI Protection, Insulation and Personnel Protection
Nucor Steel - Furnaces, USA
Estimated Savings $44,379,976 per year
Estimated BTU Savings 219,137,000 per hour
HPC skin temp. @ 12mm
Metal temp. under HPC
Original metal temp.
500°F (260°C)Original metal temp.
500°FHPC skin temp.
315°F (157°C)HPC skin temp.
315°FMetal temp. under HPC
838°F (448°C)Metal temp. under HPC
838°F
Pemex Offshore Crude Piping - Mexico
Offshore Insulative Coating System
Original metal temp.
273.2°F (134°C)HPC skin temp.
120.6°F (49.2°C)
Pemex Offshore Compressor - Mexico
Personnel Protection, Equipment Protection
Original metal temp.
302°F (150°C)HPC skin temp.
117°F (47°C)
Northern Natural Gas – Water Bath Heater – USA
CUI Protection, Insulation and Personnel Protection
Nucor Steel - Furnaces, USA
Estimated Savings $44,379,976 per year
Estimated BTU Savings 219,137,000 per hour
HPC skin temp. @ 12mm
Metal temp. under HPC
Original metal temp.
500°F (260°C)Original metal temp.
500°FHPC skin temp.
315°F (157°C)HPC skin temp.
315°FMetal temp. under HPC
838°F (448°C)Metal temp. under HPC
838°F
Pemex Offshore Crude Piping - Mexico
Offshore Insulative Coating System
Original metal temp.
273.2°F (134°C)HPC skin temp.
120.6°F (49.2°C)
Pemex Offshore Compressor - Mexico
Personnel Protection, Equipment Protection
Original metal temp.
302°F (150°C)HPC skin temp.
117°F (47°C)
Lab Testing
Lab Testing
ASTM C177
Thermal Conductivity – 0.056 W/mK
ASTM B117
Salt Fog Spray Test – 15,000 Hours – NO RUST
HPC + SP Seal Coat HT
Overall the panels show excellent corrosion resistance, no sign of rust coming from under coating except bottom of edge of panels since the edges were not coated or taped off.
HPC Removal | Inspection | Re-Application
ASTM C177
Thermal Conductivity – 0.056 W/mK
ASTM B117
Salt Fog Spray Test – 15,000 Hours – NO RUST
HPC + SP Seal Coat HT
Overall the panels show excellent corrosion resistance, no sign of rust coming from under coating except bottom of edge of panels since the edges were not coated or taped off.
HPC Removal | Inspection | Re-Application
Before
After
865 F
98.42 F
374 F
147.2 F
230 F
116 F
278.6 F
100.4 F
Certifications
Made in USA
Technical Data
Description
HPC uses a special acrylic resin blend with non-conductive ceramic compounds to control heat transfer on surface up to 900F (482C). It is water-borne, non-flammable, non-toxic, and extremely lightweight in appearance.
Application
HPC can be applied to metal, concrete, wood and other substrates. HPC can be applied directly to hot surfaces using a texture sprayer. If applied outdoors, HPC requires a top coat of Super Therm or Rust Grip.
Physical Data
- Solids: By weight: 50.49% / By volume: 73.00%
- Dry time: 10-30 min, between 200-300F, or until steaming action has finished
- Weight: 5.0 lbs per gallon
- Vehicle: Urethane / Acrylic Blend
- Shelf Life: 1 year if unopened under appropriate storage conditions
- Lead and chromate free
Technical Data
Description
HPC uses a special acrylic resin blend with non-conductive ceramic compounds to control heat transfer on surface up to 900F (482C). It is water-borne, non-flammable, non-toxic, and extremely lightweight in appearance.
Application
HPC can be applied to metal, concrete, wood and other substrates. HPC can be applied directly to hot surfaces using a texture sprayer. If applied outdoors, HPC requires a top coat of Super Therm or Rust Grip.
Physical Data
- Solids: By weight: 50.49% / By volume: 73.00%
- Dry time: 10-30 min, between 200-300F, or until steaming action has finished
- Weight: 5.0 lbs per gallon
- Vehicle: Urethane / Acrylic Blend
- Shelf Life: 1 year if unopened under appropriate storage conditions
- Lead and chromate free
Purchase Hot Pipe Coating
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Loss Prevention and Safety
Available - Non Destructive Inspection Portal
Easy to Mix, Non Flammable, Water Based
Applied directly to hot surfaces without the need for shutdowns
Global Cost of Corrosion
- Global estimated annual destruction responsible from corrosion equals $2.5 trillion
- 15% - 35% ($375-875 Billion) could be saved by developing and implementing a multi step corrosion plan
- $10+ Billion is spent annually to remediate petrochemical and petroleum refinery equipment