Rust Grip

Paint On Rust Without Losing Performance

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Rust Grip Advantages

  • Single Component – No mixing part A & B
  • Fast Cure – Humidity Accelerates Curing
  • Surface Tolerant – Minimal Surface Preparation
  • Easy To Apply – Brush, Roll or Spray
  • Strength – Made with Aluminum
  • Self-Priming – Primer, Mid & Top Coat All In One
  • Long Shelf and Pot Life – 3 Years If Unopened

Case Studies

Chevron USA
Published in The Society of Petroleum Engineers 
Chevron - Published in The Society of Petroleum Engineers 

Rust Grip declared the best exterior drill pipe coating
after 8 years of testing

Rust Grip declared the best exterior drill pipe coating after 8 years of testing

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Blue Chip Casino Boat – Boyd Gaming – Michigan City USA
Blue Chip Casino Boat
Boyd Gaming – Michigan City USA

Saved $2,000,000 by using Rust Grip instead of sand blasting

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  • rust grip
Kentucky Bridge Application

22 year Re-Inspection/Observation Report

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Lab Testing

ASTM B117 – Salt Spray Test @ 6 mils DFT

15,000 hours - Perfect 10 out of 10

  • rust grip
  • rust grip
ASTM D5894 – Cyclic Salt Fog Test @ 6 mils DFT

10,000 hours - Perfect 10 out of 10
‍
Some blistering is noted on the edges of the two coupons, however, this is due to the edge effect and not due to a deficiency in the coating.

Table 1. Ratings of the Coupons After
1,000, 5,000, and 10,000 Hours of Exposure

Exposure Time (Hours)

Rating of the Three Coupons as Per ASTM D610-08

Notes
1,000 10, 10, and 10 Up to 0.03 percent rusting on the coupons with rust grade 9-P, and up to 0.01 percent rusting on the coupons with rust grade 10
5,000 9-P, 10, and 10
10,000 9-P, 10, and 10
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US PATENT 5,695,812
Certifications
Made in USA

Technical Data

Description

RUST GRIP is a tough, single component moisture cure polyurethane coating, loaded with metallic pigments for additional strength. In most cases, a white or near white blasting is not required. RUST GRIP is designed to resist chemical solvents and acid splashes; it can be used as a primer or a one coating system.

Application

RUST GRIP can be applied to metal, concrete, masonry and wood. Application can be by airless sprayer or brush/roller. Application thickness depends on surface profile.

Physical Data
  • Solids: By Weight 62.2% / By Volume 51.4%
  • Cures by absorbing moisture from in the air
  • Weight: 9.4 lbs per gallon
  • Shelf life: 3 years if unopened under normal conditions
  • Resistant to most solvents, chemicals, and some acids
  • VOC Level: 380 grams/liter
  • Max. Surface Temp. when applying: 150°F
  • Min. Surface Temp. when applying 50°F
  • Max. Surface Temp. after curing: 325°F
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Fast Overcoat Window Time
Relative Humidity
90°F
70°F
50°F
90% 1 hr 1.5 hr 2-3 hr
80% 1 hr 1.5 hr 2-3 hr
60% 1.5 hr 1.5-2 hr 3-4 hr
40% 1-2 hr 2-4 hr 6-8 hr
30% 2-3 hr 3-6 hr 10-14 hr
20% 6 hr 8-10 hr 12-16 hr
10% 12 hr 12-18 hr 18-24 hr
Rust Grip Spread Rate Calculator
2 Coats
Light to Medium Rust
3 Coats
Heavy Rust, Industrial & Marine
Total Surface Area: 0
Rust Grip Gallon Needed: 0
Spread Rate per Gallon: 90 ft
(Includes 10% waste and spillage)
Total Surface Area: 0
Rust Grip Gallon Needed: 0
Spread Rate per Gallon: 61.2 ft
(Includes 10% waste and spillage)
ASTM B117 – Salt Spray Test @ 6 mils DFT

15,000 hours - Perfect 10 out of 10

  • rust grip
  • rust grip
ASTM D5894 – Cyclic Salt Fog Test @ 6 mils DFT

10,000 hours - Perfect 10 out of 10
‍
Some blistering is noted on the edges of the two coupons, however, this is due to the edge effect and not due to a deficiency in the coating.

Table 1. Ratings of the Coupons After
1,000, 5,000, and 10,000 Hours of Exposure

Exposure Time (Hours)

Rating of the Three Coupons as Per ASTM D610-08

Notes
1,000 10, 10, and 10 Up to 0.03 percent rusting on the coupons with rust grade 9-P, and up to 0.01 percent rusting on the coupons with rust grade 10
5,000 9-P, 10, and 10
10,000 9-P, 10, and 10

ISO 12944-9 test by Petrobras

"Among the 3 tested zinc-free single component paint systems, the RUST GRIP showed the best performance"

1,813 PSI

(12.5 Mpa)

Initial Pull

1,638 PSI

(11.3 Mpa)

After 12 Cycles

Letters of Recommendation

"After meeting your company at the Off Shore Arabia Conference in April 2010, we decided to use Rust Grip on the deck of our ABS Class vessel Mubarak Challenger. It has now been over a year, and there are still no signs of corrosion development as originally promised by your company."

Mubarak Marine - Metal Work Boats - Dubai, UAE - Technical Department

"I try to rustgrip every piece of steel I can, because it really helps us save time and money on maintenance. Once I rustgrip something I do not have to worry about it again. We love your product and we are always trying to make our job easier, and this is one less thing we have to worry about once it is on. The pictures with the rusted, pitted rams are from 2019, where we took them off the aframe, removed the rust, applied the rustgrip and painted them with a one part polyurethane paint."

Louisiana Wild Life and Fisheries - Jeff Canulette

"I was using it on Al Mafyar LNG Carrier for last few years and it shows excellent performance on hard to maintain areas."

Nakilat - LNG Carriers - Qatar - Capt. Marin Telak

"Its been a year since the application of special coating of  1st & 2nd Coat: (Spray) Rust Grip & 3rd Coat (spray) Enamo Grip , the overall results of protection against environmental corrosion by the coatings is very good."

Qatar Navigation - Metal Work Boats - Doha, Qatar - Capt. Frazier Pinto

Army Corp. of Engineers
Rust Grip - Best Coating Tested

rust grip

Awards

Hoover Dam Bridge (2011)
Hoover Dam Bridge (after 11 years)

Project Pictures

Satisfied Clients

volta coatings
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SUPER THERM

Solar Radiant Barrier

Block solar heat load

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Super Therm Advantages:

  • The only ceramic coating developed in cooperation with NASA.
  • Easy to apply – Roller or Airless Sprayer
  • Most effective, durable, and long lasting thin film ceramic coating
  • Blocks all three sources of solar radiation (UV, Visible, & IR)
  • Reduces heat load, thus expansion and contraction
  • Non Flammable, Class A – will not contribute to flame spread
  • Non-Toxic, Gold MBDC Rated Cradle to Cradle Sustainability
  • Reduce heat stress for occupants, animals, agriculture etc.
  • Prevents mold & mildew
  • Doubles as acoustic insulation, sound and heat waves are similar

Case Studies

LNG Spheroid Tank - Saudi Aramco, KSA
Chevron - Published in The Society of Petroleum Engineers 

Reduce boil off/flaring of light hydrocarbons prone to evaporation

Rust Grip declared the best exterior drill pipe coating after 8 years of testing

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Blue Chip Casino Boat – Boyd Gaming – Michigan City USA
Tuscon Int't. Airport, Arizona, USA

Saved 22% on overall energy, bill 44% on air conditioning (Aug. 2009)

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U.S. Air Force - Aircraft

Protect Sensitive Electronics in Desert Climates (June 28, 2020)

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US Dept of Energy Testing - Texas

Surface Temp: 66.6°C vs 40.5°C

US Dept of Energy Testing - Colorado

Energy loads were reduced by 26-30%

US Dept of Energy Testing - Florida

Return on investment: 26 months

Reflectivity & Emissivity Explained
80% of radiation heat is from 0.4 to 1.2 micrometers, Super Therm blocks 95% of these radiation heat waves based on both laboratory and field data

Chengdu International Airport - China

Reduce Solar Heat Load

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SamGam Chicken Farm - Korea

The cooler temperature inside the chicken house will be able to prevent mass death of chickens (June 13-14, 2005)

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Before After Temp. Differences
Egg House Bottom Coating 47°C 26°C -21°C
Slate Roofs 46°C 25°C -21°C
Aluminum Slate House 50°C 32°C -18°C
Average Temp. Differences -20°C
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  • Before

  • After

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Certifications
Made in USA

Technical Data

Description

Designed for performance and durability, SUPER THERM contains 4 unique ceramics to block up to 95% of SOLAR HEAT entering a structure due to VISUAL LIGHT, ULTRA VIOLET (UV), and INFRARED (IR).

Application

SUPER THERM can be applied to metal, concrete, masonry and wood. The application can be spray, brush or roller.  Applied at 425 micron WFT, 250 micron DFT.

Physical Data
  • Solids: By Weight 66% / By Volume 63% (+/- 6%)
  • Vehicle Type: Urethane/Acrylic blend
  • VOC Level: 21 grams/liter
  • Viscosity: 105-110 KU
  • Max. Surface Temp. when applying: 65°C
  • Min. Surface Temp. when applying: 5°C
  • Max. Surface Temp. after curing: 149°C
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Super Therm Spread Rate Calculator
Total Surface Area: 0
Super Therm Gallon Needed: 0
Spread Rate per Gallon: 7.89 m2
(Includes 10% waste and spillage)
Total Surface Area: 0
Rust Grip Gallon Needed: 0
Spread Rate per Gallon: 61.2 ft
(Includes 10% waste and spillage)

TOSHIBA Logistics Corp - Japan

Room Temperature Data after 16 years
Application Date: August, 1996
Area: 16,500 m2. (Metal Roof)
Measurement Date: 24 July, 2012 (13:00 Ambient temp: 35.6°C)
Super Therm still maintains the same room
temperature and effect after 16 years.
Only top coat has been applied after 12 years, and room temperature has dropped in addition. Coating surface temperature was measured 37°C~38°C.

Outside Temperature Room Temperature
BEFORE (1994) 35.2°C 39.2°C
AFTER (1994) 35.5°C 32.9°C
After 10 years (2006) 35°C 33°C
Top Coat was applied in 2008
After 16 years (2012) 35.6°C 31°C

KOKUYO CO., LTD. - Japan

10 years after the coating it still maintains the same insulation effect as right after applying the coating.
Super Therm applied to Batten Seam Roofing
Application Year: 1994
Application Area: 16,500 m2
Measurement Points: 5.9 feet from the floor of the second-floor

Date Weather Room Temp. Outside Temp.
Before July 9, 1997 Fine 37°C 30.4°C
July 10, 1994 Fine 39°C 33.5°C
After July 30, 1994 Cloudy 32°C 32.5°C
July 31, 1994 Fine 34°C 35°C
After 10 years August 27, 2004 Fine/ Cloudy 33.8°C 33.1°C
August 28, 2004 Cloudy/ Fine 33.5°C 34.3°C


When Super Therm was applied in 1994, the room temperature had decreased by -12.7°C, and it was kept below the outside temperature. The coating maintained the same insulation effect in 2004, even 10 years after it was applied.

ASTM B117 – Salt Spray Test @ 6 mils DFT

15,000 hours - Perfect 10 out of 10

  • rust grip
  • rust grip
ASTM D5894 – Cyclic Salt Fog Test @ 6 mils DFT

10,000 hours - Perfect 10 out of 10
‍
Some blistering is noted on the edges of the two coupons, however, this is due to the edge effect and not due to a deficiency in the coating.

Table 1. Ratings of the Coupons After
1,000, 5,000, and 10,000 Hours of Exposure

Exposure Time (Hours)

Rating of the Three Coupons as Per ASTM D610-08

Notes
1,000 10, 10, and 10 Up to 0.03 percent rusting on the coupons with rust grade 9-P, and up to 0.01 percent rusting on the coupons with rust grade 10
5,000 9-P, 10, and 10
10,000 9-P, 10, and 10

NASA Technology Transfer Agreement 2617 "Insulation & Corrosion"

June 28, 1995

Super Therm Ceramic Paint Insulation

Developed in conjunction with a division of NASA, this technology contains several ceramic components. When applied as a coating to walls, roofs, etc., it will provide a non-toxic, non-flammable, durable coating that keeps heat out. The coating is water based and environmentally friendly. It is applied in spray or roller form.

PATH Partnership for Advancing Technology in Housing,
Technology  Scanning Magazine, November 2001

Letters of Recommendation

"After meeting your company at the Off Shore Arabia Conference in April 2010, we decided to use Rust Grip on the deck of our ABS Class vessel Mubarak Challenger. It has now been over a year, and there are still no signs of corrosion development as originally promised by your company."

"We also coated the roof of the engine room with Super Therm to reduce heat and sound transfer to the upper living quarters. Additionally we used 3mm of Hot Surface Coating to reduce the surface temperature of the hot pipes running throughout the engine room. Both Super Therm and Hot Surface Coating have done exactly what you promised, and continue to perform under extreme marine environments."

"We look forward to using the same products on other vessels in the near future."

Mubarak Marine - Metal Work Boats - Dubai, UAE - Technical Department

July 8, 2012

"Have carried out the surface temperature measurement as per given instruction. Temp. Instrument used - IR thermometer (as the most handy)"

Three decks coated with different paint have been measured at 13.00hrs on surfaces exposed to direct sunlight and the readings are as follow:

According to your request please find the following:

Outside temp 34°C

1. Red standard paint (ship’s port wing) – 56.4°C
2. Monkey island standard white paint – 44.6°C/40.3°C underneath surface from bridge compartment
3. Super Therm paint (above C/E cabin) – 42°C/28.3°C underneath surface from C/E cabin
Our Observations:
Although only D-deck and C-deck tops have been coated with SuperTherm there is a significant temp. difference in the cabins, which are fully exposed to sunlight. It would be better effect of course if such product could be used on accommodation bulkheads too. In my personal opinion it was a right decision to apply such H-Tech coat.

Andrzej Katkowski, Vela International Marine - Dubai UAE

"Further to our discussion, this letter will confirm the occurrences in Kirkland, Quebec, at our existing twin sheet ice arena. In October of 1998 we applied 177.8 dry microns of Super Therm ceramic insulation coating to the exterior of our stress skin metal building. Everyone in Kirkland was skeptical that the product would insulate the building due to the harsh climate. After two years of operations I was convinced to insulate the building with standard insulation to see if the hydro and gas costs would be reduced. The building has now been in operation for a further two years and I can tell you that the hydro and gas bill did not change at all. The application of $30,000 of additional insulation did nothing. This of course re-affirmed my faith in your product and I have decided to use it on our Surrey expansion and all other future ice arena development.

Kirk E. Fisher P.eng Lark Group - Canada

I extend my personal thanks and appreciation for your support of the Air Force Renewable Energy Symposium in Tucson on June 28 and 29th. The Air Force is committed to be a leader in developing and using renewable energy to support our mission and reduce reliance on fossil fuels. We can only meet this objective with the involvement and support of a wide range of government, regulatory and renewable industry leadership. Your presentation on Innovative Use of Ceramic Coatings to Alter the Approach to Building Heat Gain was very informative and valuable to our efforts."

Kevin T. Geiss US Airforce

Awards

Hoover Dam Bridge (2011)
Hoover Dam Bridge (after 11 years)

Project Pictures

Satisfied Clients

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ENAMO GRIP

Aliphatic Polyurethane Enamel

Uniquely hard and durable coating film

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Enamo Grip Advantages:

  • Industrial Strength – Two Part Polyurethane
  • Unlimited Colors – Available in Any Color
  • Abrasion Resistant – Tough as Nails
  • Easy To Apply – Brush, Roll or Spray
  • Sheens – Gloss, Semi-Gloss, Satin or Flat
  • Self-Leveling – Used as Floor or Wall coating
  • Indefinite Submersion – Can be Used Underwater
  • Longevity – Superior Gloss/Color Retention

Case Studies

Simmons Army Airfield, Ft. Bragg
Chevron - Published in The Society of Petroleum Engineers 

Rust Grip is the primer applied over lead paint, then topcoat with Enamo Grip in desert tan color

Rust Grip declared the best exterior drill pipe coating after 8 years of testing

  • rust grip
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  • rust grip
Blue Chip Casino Boat – Boyd Gaming – Michigan City USA
Blue Chip Casino Boat, Boyd Gaming
Michigan City USA

Enamo Grip in Multiple Colors for Long Lasting UV Protection

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Offshore Drill Pipe Risers, Nigeria

Rust Grip, Moist Metal Grip, Enamo Grip Coating System

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Qatar Navigation - Metal Work Boats - Doha, Qatar

3 coats applied in a single day to save time & money

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Lab Testing

ASTM D4060 - Taber Abrasion Testing

Very High Abrasion Resistance

Enamo Grip Sample 1

Weight (grams)

Abrasion Loss
(mg/100 revolutions)
Wo
W100
W200
W300
W400
W500 		71.7216
71.7121
71.7081
71.6876
71.6753
71.6655
9.5
4.0
20.5
12.3
9.8
Average
11.2


ASTM E84 - Surface Burning Characteristics

Conclusions:  Based on one test, the flame spread calculated according to ASTM E-84, meets Class A - 25 or under flame spread
Test Results

Material Description

Flame Spread

Smoke Developed Index
Enamo Grip 5 0


ASTM E96 - Water Vapor Transmission Rate

Enamo Grip
Sample Thickness (microns)
Weight Before (grams)
Weight After (grams)
Water Vapor Transmission (grams/sq.ft.h)
Permeance Perms (grams/sq.ft.h.in.Hg) 		101.6
240.4
240.3
0.2900
0.4085

Enamo Grip
Sample Thickness (microns)
Weight Before (grams)
Weight After (grams)
Water Vapor Transmission (grams/sq.ft.h)
Permeance Perms (grams/sq.ft.h.in.Hg) 		101.6
240.4
240.3
0.2900
0.4085


ASTM D 6904‍Standard Practice for Resistance to Wind-Driven Rain for Exterior Coatings Applied to Masonry

Enamo Grip, exhibited a 0.16 lb weight gain and no visible dampness on the uncoated side, when tested in accordance with ASTM D 6904The submitted coating conforms to the requirements of the superseded Federal Specification TT-C-555B, as tested.

Property Requirement Results
Weight Gain 0.32 lbs. max 0.16 lbs
Dampness None None


ASTM D 7088‍Standard Practice for Resistance to Hydrostatic Pressure for Coatings Used in Below Grade Applications Applied to Masonry

Sample of ENAMO Grip does not exhibit any water droplets or blistering when tested in accordance with procedures outlined in ASTM D 7088.

Test Requirement Results
Blistering
Adhesion Loss
Softening
Discoloration
Water Droplets
Frequency 		None
None
None
None
6 max.
Medium max. 		None
None
None
None
None
None



ASTM D5894 - Blistering and Rusting Evaluation
5000 Hours of Exposure in Ultraviolet and Salt-Spray Chambers

Three coupons coated with Rust Grip plus Enamo Grip coating were tested according to ASTM D5894 for 5000 hours of exposure. The average dry film thickness of the coating on the coupon was 355.6 microns.
The coating system shows no signs of blistering after 5000 hours of exposure. Some blistering is noted on the edges of the two coupons; however this is deit to the edge effect and not due to the deficiency in the coating. The UV radiation causes discoloration of the coating but does not affect its corrosion resistance characteristics.The coating system does not show any sign of rusting after 5000 hours of testing. Therefore, it is concluded that the coating has excellent corrosion resistance characteristics with a rating of 10 as per ASTM D610.

TAP TO CALL +818 696 3786

  • Before

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Certifications
Made in USA

Technical Data

Description

Enamo Grip is a two part aliphatic polyurethane enamel available in clear and multiple colors.  It forms a uniquely hard and durable coating film, which demonstrates unsurpassed semi gloss and color retention. It is resistant to UV, water, humidity, stains, acids, solvents and chemicals.

Application

Enamo Grip can be applied to metal, concrete, masonry, wood and other porous surfaces.  Application is by brush/roller or airless sprayer.

Physical Data
  • Reacted Solids: White - By weight: 64% / By volume: 49%
  • Reacted Solids: Clear - By weight: 44% / By volume: 39%
  • Average Perms: 0.6809
  • Cures by chemical reaction
  • Aliphatic Polyurethane
  • Max Surface Temp. when applying 65°C
  • Maximum Surface Temp. after curing 149°C
  • Shelf life: up to three years (unopened) under appropriate
    storage conditions
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Enamo Grip Spread Rate Calculator

1 coat @ 100 microns DFT

Total Surface Area: 0
Enamo Grip Gallon Needed: 0
Spread Rate per Gallon: 16.72 m2
(Includes 10% waste and spillage)
Total Surface Area: 0
Rust Grip Gallon Needed: 0
Spread Rate per Gallon: 61.2 ft
(Includes 10% waste and spillage)

Listing of acid compounds that ENAMOGRIP is resistant to. Solutions to amaximum of 15%

  • Acetone
  • Acetonitrile
  • Acetylene, gas
  • Acropol
  • Aircraft gasoline
  • Airturbo fuel
  • Alcohol, linear primary C12-C-15
  • Alcohol ethoxylate, linear primary
  • Alcohol ethoxylate, ammonium salt solution
  • Alcohol ethoxysulfate, sodium salt solution
  • Alkane
  • Alkyl benzene
  • Alkylate bottom
  • Alkylate detergent
  • Alkylate 22
  • Alkylate 130
  • Allyl Alcohol
  • Alpha olefins
  • Alpha olefin C-6/7
  • Alpha olefin C-7/8
  • Alpha olefin C7/14
  • Alpha olefin C-10/15
  • Alpha-hydroxytoluol (Benezyl alcohol)
  • Alpha-N-amylene
  • Amyl carbinol
  • Amylene
  • Amylene hydrate
  • Amyl hydride
  • Anivax SX 3158
  • Antifreeze
  • Aromatic 100
  • Asphalt cut back
  • Aviation alkylates
  • Aviation gasoline
  • Aviation kerosene
  • Benzene
  • Benzol
  • Benzyl alcohol
  • Blandol
  • Bunker oil
  • Butyl alcohol
  • Calcium alkyl salicylate
  • Carbon dioxide (gas) 100%
  • Carbonic acid
  • Certrex's mineral spirits
  • Circo light oil
  • Citric acid
  • Coal tar benzene
  • Cottonseed oil stearine
  • Cycloheptane
  • Decyl alcohol
  • Detergent alkylate
  • Diesel fuel
  • Diethylbenzene
  • Diethylene glycol
  • Dipropyl ketone
  • Dodecyl alcohol
  • Engine oil
  • Ethoxol
  • Ethylene glycol methyl ether
  • Extender process oils
  • Fuel, jet JP4
  • Fusel oil, aice free
  • Glycol
  • Heptane
  • Hexyl alcohol
  • Isooctane
  • Isopropyl ether
  • Kerosene
  • Methanol
  • Methylbenzene
  • Mineral spirits
  • Naphtha, gasplant
  • Octane (iso and normal)
  • Olefin mixture (C5-C7)
  • Polyethylene glycol
  • Sodium chloride
  • Stoddard solvent
  • Toluene, industrial
  • Toluol (Toluene)
  • Additional

  • Potassium Hydroxide
  • Sodium Hydroxide
  • Sulfuric Acid
  • Nitric Acid
  • Acetic Acid


Enamo Grip 5000 formula - Saturated Polyester with Urethane Backbone

Outstanding Alkali Resistance & Very Good Acid Resistance for Secondary Containment Topcoat.  For PH between 5-14

ASTM B117 – Salt Spray Test @ 6 mils DFT

15,000 hours - Perfect 10 out of 10

  • rust grip
  • rust grip
ASTM D5894 – Cyclic Salt Fog Test @ 6 mils DFT

10,000 hours - Perfect 10 out of 10
‍
Some blistering is noted on the edges of the two coupons, however, this is due to the edge effect and not due to a deficiency in the coating.

Table 1. Ratings of the Coupons After
1,000, 5,000, and 10,000 Hours of Exposure

Exposure Time (Hours)

Rating of the Three Coupons as Per ASTM D610-08

Notes
1,000 10, 10, and 10 Up to 0.03 percent rusting on the coupons with rust grade 9-P, and up to 0.01 percent rusting on the coupons with rust grade 10
5,000 9-P, 10, and 10
10,000 9-P, 10, and 10

ASTM B117

Exova Lab - Abu Dhabi Oil Company
  • JOTUN System
  • SPI System
  • Near White Sandblast
  • 3,500 psi Pressure Wash
  • 4 coats
  • 3 coats

Rust Grip outperforms conventional zinc richprimers even with no sandblasting (5000 hours)

SPI (Cold Permit)

JOTUN (Hot Permit)

Letters of Recommendation

"Its been a year since the application of special coating of  1st & 2nd Coat: (Spray) Rust Grip & 3rd Coat (spray) Enamo Grip , the overall results of protection against environmental corrosion by the coatings is very good."

Qatar Navigation - Metal Work Boats - Doha, Qatar - Capt. Frazier Pinto

The second job, performed by a local application team at Saipem's Port Hardcourt base, involved the application of a corrosion prevention system on drilling riser pipe. As you may know, offshore oil drilling is one of the most exacting environments on machinery and equipment. The three coat system, composed of Rust Grip, Moist Metal Grip, and pigmented Enamo Grip products, had been advised by Advocate technicians to meet our requirements for a long-lasting coating system suitable for use underwater and periodically subject to weathering on deck.

In both cases, our application teams were impressed with the quality of the coatings and the level of service and attention provided by your field personnel.

We are currently ordering from your company additional products to apply the above mentioned corrosion prevention system on the remainder of the subsea pipes that are scheduled for re-coating by the end of the year.

We look forward to make further use of your products and services in the near future.

SAIPEM, Marcello Vairetti, Drilling Assets and Equipment Manager

Positive results with the above led us to try Rust Grip Super Therm and Enamo Grip on our nitrogen tanks for protection against the elements on offshore rigs. Results to date have been successful.We have recently commissioned 2 new 500-barrel frac tanks, treated internally with Rust Grip and Lining Kote and externally Rust Grip and Enamo Grip.

The same coating system is currently being used on our new LGC Tanker and we envisage continuing to use these products.

Halliburton Australia PTY LTD, Andy Dewar, Operations Manager

The product Enamo Grip, submitted for evaluation as a Type II, permanent anti-graffiti coating, has passed testing and is approved for use on departmental projects.

Texas Department of Transportation, Johnnie Miller, Director Traffic Materials

ABS Certificate

Awards

Hoover Dam Bridge (2011)
Hoover Dam Bridge (after 11 years)

Project Pictures

Satisfied Clients

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HOT PIPE COATING

Thermal Insulation Coating

Stop Heat Loss & Corrosion Under Insulation

  • Before

  • After

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TAP TO CALL +818 696 3786
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Hot Pipe Coating Advantages

  • Replaces conventional jacket insulation
  • Eliminates Corrosion Under Insulation
  • No shutdown required, applied on hot/ambient surfaces
  • Superior insulation
  • Reduces energy consumption
  • Singe Component – Waterborne – non flammable
  • Easy to inspect and repair
  • Personnel protection

Case Studies

Northern Natural Gas – Water Bath Heater – USA
Chevron - Published in The Society of Petroleum Engineers 

CUI Protection, Insulation and Personnel Protection

Rust Grip declared the best exterior drill pipe coating after 8 years of testing

    Blue Chip Casino Boat – Boyd Gaming – Michigan City USA
    Nucor Steel - Furnaces, USA

    Estimated Savings $44,379,976 per yearEstimated BTU Savings 219,137,000 per hour

    • HPC skin temp. @ 12mm

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    • Metal temp. under HPC

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    Original metal temp.
    260°C

    HPC skin temp.
    157°C

    Metal temp. under HPC
    448°C

    Pemex Offshore Crude Piping - Mexico

    Offshore Insulative Coating System

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      Original metal temp.
      134°C

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      HPC skin temp.
      ‍49.2°C

    Pemex Offshore Compressor - Mexico

    Personnel Protection, Equipment Protection

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      Original metal temp.
      ‍150°C

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      HPC skin temp.
      ‍47°C

    Lab Testing

    ASTM C177
    Thermal Conductivity – 0.056 W/mK
    University of KU Leuven Germany – Thermal Conductivity Testing

    Mean temprature °C

    Thermal conductivity W/(m.K.)
    -10 0.059
    0 0.060
    10 0.061
    20 0.062
    30 0.063
    50 0.066
    100 0.071
    200 0.083
    300 0.094
    400 0.106
    500 0.116

    ASTM B117
    Salt Fog Spray Test – 15,000 Hours – NO RUST

    HPC + SP Seal Coat HT

    Overall the panels show excellent corrosion resistance, no sign of rust coming from under coating except bottom of edge of panels since the edges were not coated or taped off.

    HPC Removal | Inspection | Re-Application
    TAP TO CALL +818 696 3786

    • Before

    • After

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      463.2°C

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      36.9°C

    • rust grip

      190°C

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      64°C

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      110°C

    • rust grip

      47°C

    • rust grip

      137°C

    • rust grip

      38°C

    Certifications
    Made in USA

    Technical Data

    Description

    HPC uses a special acrylic resin blend with non-conductive ceramic compounds to control heat transfer on surface up to 482°C. It is water-borne, non-flammable, non-toxic, and extremely lightweight in appearance.

    Application

    HPC can be applied to metal, concrete, wood and other substrates. HPC can be applied directly to hot surfaces using a texture sprayer. If applied outdoors, HPC requires a top coat of Super Therm or Rust Grip.

    Physical Data
    • Solids: By weight: 50.49% / By volume: 73.00%
    • Dry time: 10-30 min, between 93.3°C-148.8°C, or until steaming action has finished
    • Weight: 5.0 lbs per gallon
    • Vehicle: Urethane / Acrylic Blend
    • Shelf Life: 1 year if unopened under appropriate storage conditions
    • Lead and chromate free
    Purchase Hot Pipe Coating
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    Loss Prevention and Safety
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    Available - Non Destructive Inspection Portal
    Easy to Mix, Non Flammable, Water Based
    Applied directly to hot surfaces without the need for shutdowns
    Global Cost of Corrosion
    • Global estimated annual destruction responsible from corrosion equals $2.5 trillion
    • 15% - 35% ($375-875 Billion) could be saved by developing and implementing a multi step corrosion plan
    • $10+ Billion is spent annually to remediate petrochemical and petroleum refinery equipment

    ASTM B117 – Salt Spray Test @ 6 mils DFT

    15,000 hours - Perfect 10 out of 10

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    ASTM D5894 – Cyclic Salt Fog Test @ 6 mils DFT

    10,000 hours - Perfect 10 out of 10
    ‍
    Some blistering is noted on the edges of the two coupons, however, this is due to the edge effect and not due to a deficiency in the coating.

    Table 1. Ratings of the Coupons After
    1,000, 5,000, and 10,000 Hours of Exposure

    Exposure Time (Hours)

    Rating of the Three Coupons as Per ASTM D610-08

    Notes
    1,000 10, 10, and 10 Up to 0.03 percent rusting on the coupons with rust grade 9-P, and up to 0.01 percent rusting on the coupons with rust grade 10
    5,000 9-P, 10, and 10
    10,000 9-P, 10, and 10

    Application Equipment Options

    GRACO TexSpray GTX 2000EX‍Air-Powered Texture Sprayer ($3,499)

    GRACO Professional DrywallHopper Gun ($199.00)

    Letters of Recommendation

    "The first job, concerning the thermal insulation of a series of steam piping manifolds on board the ship was carried by means of the products named HPC and Super Therm. The job was performed by Saipem’s crewmen, after a few hours of training by your supervisor. I am glad to report that the people on board are very satisfied with the result, that has been achieved in a very short time compared to conventional system based on rockwool and aluminum sheets."

    Saipem – Italy – Marcello Vairetti

    "Additionally, we used 3mm of Hot Pipe Coating to reduce the surface temperature of the hot pipes running throughout the engine room. Hot Pipe Coating have done exactly what you promised, and continue to perform under extreme marine environments."

    Mubarak Marine – UAE – Technical Department

    Project Pictures

    Satisfied Clients

    Purchase Hot Pipe Coating
    Or Request Information
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